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StoneyFF
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Reged: 05/31/04
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Posts: 6
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Loc: Lower Catskills, NY
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Frostfree Hydrants, Ditches, and Pump Questions
09/23/04 10:12 PM
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Folks, I want to put in a water line from the house out to the area near the barn (about 150 feet or so, relatively level) to fill the water for the horses in their paddock. Right now I'm using a hose, but that's not going to cut it in the winter here in lower upstate NY (just south of the Catskills). I'm told the frost line around here is somewhere around 3 to 3 1/2 feet, so told that 4 foot is how deep to dig trench for pipe. That's a real problem, since you can't get a ditch witch around here to go that deep... and digging it with my backhoe is going to be involved and will take too long, since it's got to go through the horse paddock for about 75 feet or more... and I can't keep that empty of horses for too many days at a time.
Also, since the hydrant will be well away from the well, and on the other side of a paddock full of horse manure, I presume that I shouldn't worry about the hydrant draining back into the ground when off, but that anti syphoning could be very important... yes?
I recently saw something in a book on farm buildings... but can't find anything on it online... it involves using insulation around the pipes so you don't have to go as deep... but I need to know how this works and how much insulation, how deep, etc. Any idea where I can find this information? Thanks.
While I'm at it, we just moved here last January and brought the horses here this past spring... anyway, inside the house we have a pump and a tank. But the pump seems to go on when you use any amount of water... and the pressure isn't consistant and certainly not what I'd like it to be. The well is deep, but the water is pretty high (I'm told... 285 deep, but water at 80 feet? Sound right?) I'm wondering if I should switch to a deep well pump inside the well and replace the tank? Looks pretty old. Thoughts? Stoney {who's got a Mechanical Engineering background but who hasn't used it in years, and didn't do that well in Fluid Dynamics anyway <grin>}
OJT... a better teacher when garnished with guidance
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egon
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Re: Frostfree Hydrants, Ditches, and Pump Question
[re: StoneyFF]
09/24/04 05:56 AM
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Water line depth:
If the water line crosses under any travelled surface that is usually free of snow the frost depth may be deeper. You could look at insulation and heat tape.
Just think " Froude" and all you present problems will dissapear.
Egon
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CJDave
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Reged: 10/21/02
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Loc: Southeast Iowa
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Re: Frostfree Hydrants, Ditches, and Pump Questions
[re: StoneyFF]
09/24/04 08:45 PM
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Dear Stonewall Before you change the crankshaft, try the 98-cent solution. Your tank is going to be one of two different configurations: it will be a galvanized tank with water inside it, or it may be an enamel/painted vessel with a bladder inside. The bladder tanks CAN and DO give trouble when the bladder finally ruptures. The bladder can be thought of as a balloon inside of the tank that helps give the system some "squish" area so it isn't totally hydraulic. The idea of the bladder was to eliminate any active water-air interface which caused absorbtion of the air and eventual loss of the pneumatic cushion. In that case the system would cycle rapidly when even the slightest amount of water was withdrawn. Standard galvanized tanks have to be air charged periodically to restore the air cushion, so check yours if it is a galvanized tank and see how far up the water is by feeling it with your hand. If you don't have a compressor, just drain the tank and let air enter it, then put the plugs back in and start the pump. Be advised that some pumps can lose prime when pumping into an empty tank at zero pressure. If you have a bladder tank, check the air fitting on top and if water is coming out. Go find the checkbook and get a new tank.
CJDave
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StoneyFF
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Reged: 05/31/04
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Posts: 6
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Loc: Lower Catskills, NY
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Re: Frostfree Hydrants, Ditches, and Pump Question
[re: egon]
09/26/04 08:06 PM
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Egon,
Um, that's my problem, looking at insulation... there's nothing I can find anywhere on insulating burried water pipes... no formula for how much insulation for how many feet of depth, or how to apply it... how wide should the insulation be... should it be only on top of the pipe, should it be a U channel on top and on the sides, and how big should the bottom of the U be... how long should the 'legs' be? Where can I find information on how to inslulate burried water pipes... any thougths?
Thanks Stoney {who's rarely been unable to find what he needs with Google... but sure is coming up zero on this one...}
OJT... a better teacher when garnished with guidance
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StoneyFF
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Reged: 05/31/04
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Posts: 6
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Loc: Lower Catskills, NY
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Re: Frostfree Hydrants, Ditches, and Pump Questions
[re: CJDave]
09/26/04 08:08 PM
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CJDave,
Thanks, that gives me something solid to start with...
Stoney {be nice to have a bladder problem other than the kind that comes with age <smile>...}
OJT... a better teacher when garnished with guidance
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Pat
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Re: Frostfree Hydrants, Ditches, and Pump Question
[re: StoneyFF]
09/26/04 09:50 PM
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Sorry to be the bearer of bad news but insulation by itself might not be practical. Insulation retards the flow of heat energy. The water in your pipe isn't going to be very warm to start with and if you position the line above the freeze depth the pipe, in a low or no flow situation, will eventually freeze. One way to prevent the freezing is to lay two lines, one big enough to supply your water needs and the other as a return line so you can circulate water.
The pump required to circulate water to prevent freeze up is quite small and can be found at the big box stores as a recirculation pump intended to keep the water in domestic hot water lines hot all the time and not require running the water for a long time to get it hot. You don't want one with a thermostat as it will probably not adjust to the range you need but if none other is available, get it. You can insulate a recirculating system to good effect. Don't even think about fiberglass like can be used above ground as it is useless when wet. Use the plastic foam type insulaltion (or do research for a better product.)
A "potted" (waterproof) thermostat like the ones on heater tapes can be burried at the hydrant end where the small recirc pipe connects to the supply pipe. The thermostat wires need to go to a sensitive relay which turns on the recirc pump when the temp of the buried pipe goes below the set point.
All this assumes you have a water tank or supply that is warm enough to supply this "system" with enough heat to prevent freezing. This could be your pressure tank (bladder tank) or even your domestic hot water heater. If you use the pressure tank you may need to wrap it with a heater tape and insulate it. If you use your domestic hot water tank the recirc system will not run much as it will only need occasional doses of hot water to prevent freezing.
Alternatively you can run heater tapes along the burried pipe and they will prevent the line from freezing, even if you don't bury the pipe all that deep. In eitherof the cases I discussed, insulation will help a bunch. Insulation alone with little or no flow for a decent period of time is a recipe for broken pipes.
Again, insulation retards the flow of heat, it doesn't make heat. Eventually water protected only by insulation in a freezing environment with insuficient flow, will freeze.
Do the math and decide which system will work best for you. I'm just guessing but think the heater tape solution is not only simpler and less trouble prone but may have the lowest installed cost. If the "RUN" is far enough then the pump would be the better deal. You decide.
A power outage of sufficient duration (unless you have back up genny) means your pipe will freeze and burst with either approach, hence the code for burying water pipes below the frost line.
Pat
"I'm not from your planet, monkey boy!"
Edited by Pat (09/26/04 09:54 PM)
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StoneyFF
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Reged: 05/31/04
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Posts: 6
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Loc: Lower Catskills, NY
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Re: Frostfree Hydrants, Ditches, and Pump Question
[re: Pat]
09/26/04 11:10 PM
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Pat,
This run will be about 200 feet... there's nothing in the way heat tape that I've found at the Box Stores... Where would you find something like that in that length?
But I'm curious... the water is sufficiently above freezing when it comes out of the water system in the house... So an outside force is needed to lower the temprature of the water to make it freeze. Now this happens when the cold from the air above penatrates the soil far enough to get to the pipes. Initially, the insulating effect of the ground keeps the pipes from freezing, at least until it gets cold enough long enough to penetrate far enough to reach the pipes. The concept of a 'Frost Line' is that the Frost Line Depth is deep enough that the insulating effect of the ground is sufficient to insure that it never gets cold enough, long enough at that depth... for that locale.
So, if the R-factor of the ground is R-X per foot of depth, then it would seem that if you need to bury the pipe 4 feet to get below the frost line, then R-4X is the amount of insulation the ground is providing at a 4 feet depth (coincidentally the depth we are supposed to bury around here to get below the frost line). So, if you burried it 2 feet deep and put R-2X of insulation on top of and around the pipes, then you'd create the equivalent of 4 feet and therefore it wouldn't get any colder under 2 feet of ground and insulation equivalent to 2 feet of ground (2XR) then the cold wouldn't penetrate any more than it would through four feet of dirt... Right?
OK, so what's wrong with that theory? Other than that I can't seem to find out what the R equivalent of a foot of dirt is... <grin>...
Stoney {who realizes that theory doesn't always work in practice... but who can't afford to do the experiment himself, so wonders if anyone has ever done it and what were the results...}
OJT... a better teacher when garnished with guidance
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egon
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I was thinking about a flexible closed cell foam insulation that's slit , comes in specific lengths and just slips over the pipe. Pic. attached. Up here we can find it in any hardware store.
For heat tape go to a store specializing in electrical supplies. They should be able to source and order it. The big box stores may not be the best source for information or materials.
As to the insulation therory and depth consider the the frost line as a boundary layer. Cold from the top - heat from the bottom.
As insulation does not add heat the water lines above the frost line will freeze unless heat in some form is added. Insulation changes the rate at which heat may be transfered. The R value is an indication of the rate of transfer.
R value of soil is not constant due to soil composition, compaction and water content.
Egon
Edited by egon (09/27/04 04:54 AM)
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Pat
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Re: Frostfree Hydrants, Ditches, and Pump Question
[re: StoneyFF]
09/27/04 09:08 AM
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Stoney, There is nothing wrong with theory, in practice.
I wish I were a better touch typer cause I gotta say a lot to communicate the info at the level of detail you need/want. I'm a graduate of the Christopher Columbus school of touch typing where we learned to search for, discover, and then land on the keys we want, one at a time.
OUTSIDE FORCE? What happens is the dirt goes below freezing down to a certain typical average depth. If you bury a pipe less than that depth it will lose heat to the ground and its temp will asymptotically approach the dirt temp, freezing and bursting. The water stores some heat but doesn't manufacture it so its heat will flow into the ground and it will cool below the freezing point. Insulation will DELAY but not prevent that. IF you let the outside water run all the time there would be a constant supply of heat in the water in the pipe and if the flow rate were high enough and the initial temp were high enough it wouldn't freeze. Not an elegant or conservative fix unless you have enough water ($) to spare to fill a pond.
R-VALUE OF DIRT? Forget for a moment the R-Value and consider the thermal storage capacity of the earth. If we place a thermometer near the surface (in air) and a series of thermometers at ever increasing depths, say every few inches, we can look at the temperature "profile" and observe its changes in the short term, diurnal (daily), seasonal, climatic, etc time periods. Unless you are at a radioactive hot spot of near an active volcanic structure, or have thermal springs, your thermometers will read as follows:
The one in the air will change rapidly and be near the temp that a "standard weather station" (those little white boxes) would show. The one just below the surface will change more slowly and when the air temp is rising it will rise but more slowly. Each lower thermometer will lag the change of the one above and have a smaler temperature excursion. Down about 10 feet the temp will probably change much much less than 1 degree all year. The temp at that depth will be approximately the average annual temp of the surface. Down at 10 feet or so the change is difficult to note on a seasonal basis but as the areas climate changes so will that temp as it will reflect the average.
The frost depth is the deepest that freezing is expected based on your climate. Code goes enough below the depth of deepest freeze for a safety margin. (I didn't mention R-value did I?)
The above described effect is mostly due to thermal mass (and some small bit of R-value.)
Your analysis "So, if you burried it 2 feet deep and put R-2X of insulation on top of and around the pipes, then you'd create the equivalent of 4 feet and therefore it wouldn't get any colder under 2 feet..." is flawed. Mostly because you assume the temp below the surface is controlled by R-value. Thermos bottles have a terrific R-value. Fill one half way with tap water and put it in the freezer. Tomorrow take it out and shake it to see if it froze yet. If not return to freezer and repeat. IT WILL FREEZE because the water does lose heat and it is not replaced.
IF you let your remote faucett run into a pond and the flow rate were high enough and the water at the source were warm enough it wouldn't freeze. If the water were hot, say from your hot water tank you wouldn't need to run nearly as much. If you recirculate it you wouldn't even waste water.
The R-value of dirt is variable and if you knew it for your project location/conditions your plan would fail because your theory is flawed.
As to really long heater tapes... Not required. Use multiple shorter ones. I seem to recall that they were made in lengths up to at least 25 feet. In one application where I didn't need/want the rated output I put a couple in series. P=IE I=E/R therfore P=E2/R so the power dissipated by two strips in series is one half the power of one strip. This power is distributed between two strips so the heat per unit length is 1/4 the normal value. Alternatively you can run the strips from a light dimmer and regulate the power that way. giving them the equivalent of 1/2 voltage cuts the power to 1/4 normal.
Check some manufacturers (Thomas Register is on-line now) you might be able to buy tape in 100 ft or longer rolls. With heater tape to provide heat, R-Value is of interest and will help. The instructiions with the tape caution you about overinsulation. They fear a melt down and subsequent liability issues.
If I were doing it I would run a heater tape(s) the full length of the burried pipe. I would suround the pipe and tape with lengths of foam plastic pipe insulation and place that combo inside a larger plastic pipe and bury that. I would place a thermistor next to the pipe near where it connects to the frost free hydrant(still under insulation) and run the wires back to the house. I would monitor the temp via the thermistor and set the lamp dimmer where needed to get about 35-38 degrees.
Seal the end of the larger pipe really well where the inner pipe exits to connect to the frost free hydrant. I'd probably do a little research on sealants and not just squirt some GE Silcone II 50 year caulk at it. Seal both ends of the concentric pipes.
Sounds like a lot but it is only two runs of pipe, thermostatically controlled heater tape, cheap light dimmer, pipe insulation some a caulk tupe of sealer, some wire, a thermistor, and misc. YOU HAVE THE TIME. You can monitor the thermistor every so often with an ohm meter till you are satisfied you are making enough heat.
You calibrate the thermister by placing it in a glass of ice water (crushed ice, not cubes) with the full run of connecting wires installed. Note the reading. Compare to a thermometer. Replace ice water with tap water and note the resistance and thermometer reading. Get comparisons at a few temps between freezing (slush) and say 45-50 egrees. Now you have a claibrated electronic thermometer to install in your pipe to read the pipe temp. You should be able to find a thermistor bead for a buck or two.
Again, sounds like a lot but it isn't really, I just take a while to explain it.
THE DOWN SIDE IF you lose power to the heater tape the pipes will freeze and burst. Is the grid super reliable at your loacation? Do you stay current on your electrick bill? Do you have a reliable automatic emergency backup generator?
Maybe a deeper trench isn't all that bad of an idea.
Pat
"I'm not from your planet, monkey boy!"
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Chillimau
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Re: Frostfree Hydrants, Ditches, and Pump Question
[re: StoneyFF]
09/30/04 08:03 AM
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A mobile home supply house would probably have the electrical heat tape, but might not be the most economical place to purchase.
Gary
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